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Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive

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Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive

Name: Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive
Brand: METALIGN
Price: 1 USD

Quality Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive wholesale

Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Guardrail Roll Former For 3–4mm Steel With Multi-Station Punching System

Key words : Highway guardrail roll forming machine/3mm steel roll forming line

Profile : Highway guardrail panel

Application : Highway median divider / Roadside safety fence / Expressway crash protection

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Heavy-Duty W Beam Roll Forming Machine With Hydraulic Pre-Cutting And Gearbox Drive

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

This roll forming line is designed for manufacturers in the road safety industry seeking high-precision, heavy-duty W beam guardrails using 3–4mm steel.

2. Profile Description

W-beam guardrails are made from 3–4mm galvanized steel. Their corrugated shape offers high impact absorption and structural strength, widely used in highways for vehicle collision protection.

3. Production Process

Manual Decoiler → Feeding Guide → Leveling Machine → Hydraulic Punching → Pre-cutting Unit → Roll Former → Hydraulic Cutter
The process includes decoiling and guiding thick steel coils, flattening via a stand-alone leveler, hydraulic multi-station punching, precise pre-cutting, 28-pass forming by gear-box-driven roll former, and final hydraulic cutting for finished guardrail lengths.

4. Technical Parameters

Machine	Analysis
Manual Decoiler	Holds 5T coil, suitable for thick steel feeding
Feeding Guide	Shovel-type guiding helps align thick heavy materials
Leveling Machine	Stand-alone for better flatness control
Leveling Machine	Separates vibration from main roll former
Hydraulic Punching	Four-station die ensures hole accuracy
Hydraulic Punching	Independent structure increases punching stability
Hydraulic Pre-Cutter	Prevents coil end deformation before forming
Roll Former	Gearbox driven for strength and precision
	28 stations for accurate W profile shaping
	Universal shaft drive enhances stability under load
Hydraulic Cutter	Clean and powerful cutting for thick profiles

5. Key Focus

Heavy-duty 3–4mm galvanized steel forming
Stand-alone leveler ensures smooth feeding for thick coils
Multi-station hydraulic punching allows precise hole alignment
Gearbox + universal shaft transmission supports stability at high load
Pre-cutting design reduces deformation and improves accuracy
28 forming stations for optimal profile precision

6. Production Line Components

Machine	Quantity
Manual Decoiler	1 set
Feeding Guide	1 set
Leveling Machine	1 set
Hydraulic Punching	1 set
Hydraulic Pre-Cutter	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
PLC Cabinet	1 set
Hydraulic Station	1 set
Out Table	2 sets

7. Customization Options

For W-beam guardrail profiles, we offer customization on punching die layout, roll former station count (depending on regional profile variants), optional servo punching upgrade, hydraulic station flow optimization for faster punching, and adjustable width/forming rollers to match international W beam standards (AASHTO, EN1317, etc.).

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Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive Images

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Heavy Duty W Beam Roll Forming Machine With Hydraulic Pre Cutting And Gearbox Drive

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