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Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive

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Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive

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Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : W Beam Guardrail Roll Former for 3–4mm Cold Rolled Steel with Dual-Leveling System

Key words : Highway guardrail / W beam / Roll forming machine / Guardrail roll former / 3-4mm steel / Cold rolled steel

Profile : Highway guardrail panel

Application : Highway crash protection / Roadside safety barrier / Expressway fencing / Bridge edge barrier

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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Heavy-Duty W Beam Roll Forming Machine with Tracking Hydraulic Cutter and Gearbox Drive

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • Designed for steel service centers, highway safety equipment suppliers, and infrastructure contractors, this heavy-duty guardrail roll forming line provides reliable shaping and cutting for high-thickness steel, with stable production, minimal material waste, and superior profile accuracy.

2. Profile Description

  • The W-beam guardrail is made from 3–4mm cold-rolled steel, featuring a wave-shaped structure for energy absorption and high impact resistance. It’s widely used in highway safety systems to prevent vehicles from veering off the road.

3. Production Process

  • 7.5T Hydraulic Decoiler → First-Level Leveling Machine → Material Guiding Device → Powered Feeding Roller → Second-Level Leveling & Hydraulic Punching Station → Guiding Device → Roll Former → Flying Hydraulic Cutter

  • Material is decoiled and leveled twice for precision shaping. The punched and guided steel enters a high-rigidity roll former, producing W beam profiles with tracking hydraulic cutting for accurate, high-speed shearing.

4. Technical Parameters

Machine Analysis
7.5T Hydraulic Decoiler Holds and feeds heavy coils, up to 4mm thick
Equipped with pressing arm for stable coil control
Side stopper arms prevent lateral coil shifting
First-Leveler Straightens coil to prevent initial curvature issues
Powered Feeding Roller Assists material feeding before second leveling
Second-Leveler Ensures flatness after punching for precise forming
Hydraulic Punching Station Two positions for customizable punching layouts
Entry Guide Device Aligns material into roll forming section accurately
Gearbox Roll Former Heavy-duty design for 3–4mm steel forming
Ensures high torque, low maintenance performance
Flying Hydraulic Cutter Enables flying cut for high-speed continuous operation

5. Key Focus

  • Two-stage leveling system ensures smooth feeding and profile accuracy

  • Gearbox-driven roll former enhances torque and stability for thick material

  • Shared base punching unit reduces footprint and boosts alignment precision

  • Tracking hydraulic cutter provides fast and accurate cutting on-the-fly

  • Ideal for 3–4mm thick cold-rolled steel used in high-strength applications

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
First-Level Leveler 1 set
Powered Feeding Roller 1 set
Second-Level Leveler + Punching Station 1 set
Entry Guide 1 set
Roll Former 1 set
Flying Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

  • We offer customizations tailored specifically for the W-beam guardrail profile, including adjustable punching positions, tooling for multiple hole shapes or spacings, optional servo feeding for punching precision, alternative material thicknesses (within 3–4mm), and support for galvanized or pre-painted coils.

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