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High Speed W Shape Highway Guardrail Making Machine With Hydraulic Punching

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High Speed W Shape Highway Guardrail Making Machine With Hydraulic Punching

Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Cold-Rolled Steel Guardrail Roll Forming Machine with Magnetic Stacking and Pre-Cutting

Key words : W-shaped guardrail/Roll forming machine/High-speed production/18-station forming machine

Profile : Highway guardrail panel

Application : Road safety barriers / Highway guardrails / Vehicle impact barriers / Public road protection

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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High-Speed Roll Former for W-Shape Highway Guardrail Production with Hydraulic Punching

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is tailored for producing high-strength W-shaped guardrails used in highway safety applications. It efficiently processes 3-4mm cold-rolled steel, incorporating advanced punching and forming technologies, and ensures a smooth end-to-end manufacturing process with magnetic stacking for easy handling.

2. Profile Description

  • The W-shaped guardrail is manufactured using cold-rolled steel with a thickness of 3-4mm. Its unique design ensures it offers enhanced protection for road users. The production line is highly efficient and can produce durable guardrails quickly, making it ideal for large-scale road safety projects.

3. Production Process

  • 5T Hydraulic Decoiler → Guide → Leveler → Hydraulic Punching → Hydraulic Pre-cutting → Transmission Platform → Roll Former → Auto Stacking System

  • The steel coil is fed into the decoiler and guided into the straightener. After being punched and pre-cut, it moves to the roll former, which shapes the guardrail. The magnetic stacking system handles the finished panels, ensuring safe, efficient stacking.

4. Technical Parameters

Machine Analysis
5T Hydraulic Decoiler Feeds and unwinds heavy steel coils with controlled tension.
Shovel-type Guide Ensures accurate feeding of thick steel into the forming machine.
Independent Straightener Smooths the steel coil independently, ensuring proper thickness for forming.
Hydraulic Punch Performs precise, high-power punching for faster, efficient production.
Four-column Hydraulic Punch Ideal for heavy-duty punching, offering increased efficiency and reduced wear.
Hydraulic Pre-cut Cuts the steel before shaping, ensuring consistent panel dimensions.
Transmission Platform Coordinates the speed between cutting and forming, improving efficiency.
Roll Former Shapes the steel with 18 forming stations, powered by a gearbox for smooth operation.
Magnetic Stacking Safely handles and stacks heavy guardrails, boosting productivity and safety.

5. Key Focus

  • Precision Punching: High-efficiency hydraulic punching with a four-column setup, designed for thicker steel.

  • Magnetic Stacking: The system uses magnets to stack heavy guardrails safely, increasing productivity.

  • Heavy-Duty Handling: Ideal for 3-4mm cold-rolled steel, ensuring durability and long-lasting performance.

6. Production Line Components

Machine Name Quantity
Decoiler 1 set
Leveler 1 set
Hydraulic Punch 1 set
Hydraulic Pre-cut 1 set
Transmission Platform 1 set
Roll Former 1 set
Auto Stacking 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

  • The production line can be customized to handle different panel sizes, modify the number of stations in the roll former, adjust the punching capacity, or even integrate additional features like automatic cutting and custom stacking solutions to meet specific project requirements.

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High Speed W Shape Highway Guardrail Making Machine With Hydraulic Punching Images

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